I can send You pictures of the uninstalled set that I have for the DS4, You could get the gears printed out and supply those people that would like to make that purchase.Frankly, batch orders of 200 are ridiculous. In this day and age, you can send off the drawings electrically to a variety of different shops and they can do anything from 1-offs to custom sized batches.
The place I use for all of my water/laser jetting just started doing 5-axis CNC milling jobs in custom batch sizes.
So it can not be reproduced in any manner unless there is some sort of significant changes in the design ?My understanding is he paid a pretty penny to DSG for the right to produce it since they hold the patent.
I’m not for certain on this but I think it is a company in India that is cutting and treating the gears.Well if a guy makes a copy himself, it is unlikely DSG or Leroy would care.
If a guy started making and selling them, thats the hang up.
I’m not speaking for DSG or Leroy- just my opinion on it. I can’t see it would be worth pursuing legal action for someone making a knock off.
And it could be if Leroy was to get set up with someplace like send cut send, then it could be worth doing smaller runs. As it is, I think he it buying full sheets of steel and having the gears, dogbone, axles all cut from the sheet, as well as the bronze bushings.
I don’t know that I would experiment with untreated sheet steel being cut into the gears without the machine work of finishing teeth, but it’s been many a year since ai spent time in a pro shop to know what the equipment is capable of without having surfacing done.